Lean Manufacturing

BASED ON

Kanban & Kaizen Principles

Our entire production line is built upon the principles of Kanban & Kaizen which allow the creation of products with an emphasis on Continuous Improvement & Just In Time (JIT) production.

How Lean Manufacturing Use Kanban & Kaizen Principles

Kanban: A lean manufacturing technique that helps optimize production and minimize waste through visualizing workflow and inventory control.

Kaizen: A continuous improvement approach that focuses on making incremental changes to the manufacturing process to enhance efficiency and quality.

  • Kanban

    Optimised production through a visualised workflow

  • Kaizen

    Continuous improvement & enhance efficiency

BASED ON

Gravitational Dosing

We adopt a lean process flow with gravitational dosing of ingredients.

Ingredients are dosed from the upper floor into the Matcon IBC Bin (UK) below. After blending, they are discharged via gravity directly into the High-Speed Topack (Japan) packing machines on the lower level.

IN- HOUSE PROCESS

Mixing Of Ingredients Homogenous Blending

We adopt a lean process flow with gravitational dosing of ingredients.

Ingredients are dosed from the upper floor into the Matcon IBC Bin (UK) below. After blending, they are discharged via gravity directly into the High-Speed Topack (Japan) packing machines on the lower level.

AVOIDING
POWER - HANDLING ISSUES
PROVIDING A CONSISTENT
FLOW FOR EACH PRODUCT

Power Bridging

Solve & prevent poor flow that is caused by power bridging.

Rat Holing

Ratholing can lead to costly power flow problems.

Containment

Ensure hygiene, safety & prevent cross-contamination.

Powder Segregation

Eliminate powder mix segregation to ensure consistent mass flow.

RO- EDI PURIFIED WATER SYSTEM

BY BWT
Purified Water

Benefits

PRE-PROGRAMMED SYSTEMS & PROCESSES

Full Automation

Yaskawa Cartoning And Palletizing Robot

Our imported Japanese robots ensure that all our finished products are handled with precision, increasing production speed & efficiency.

Mikita Auto Cartoning

All our sachets are automatically cartoned at high speed with consistent precision & run continuously under rigorous monitoring to ensure optimal performance.

Auto Over Wrapping

Our imported UK overwrapping machinery ensures that all finished products are securely sealed using environmentally friendly materials, providing tamper-evident protection.

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